Medical Device Plastic Injection Molding and Assembly
Accelerate Your Innovations with Proven Scientific Plastic Injection Molding
For more than 45 years, innovative medical device and equipment OEMs have depended on Manar’s expertise to deliver precision, consistent medical device plastic injection molding and assembly. Our long-standing commitment to quality and innovation fuels the passion of Manar’s employee-owners, making one of the most exciting aspects of their work the opportunity to see the evolution of a part and the success of the product it goes into.
Time is critical for getting medical innovations to market. Partner with our experienced in-house design, quality, manufacturing and process engineers to carefully and precisely fast-track your project through each stage. Collaboration between engineering and production — and you — helps to ensure a smooth process and optimal return on investment.
Your Reliability Partner for Class I and II Parts and Assembly
Collaborating with Manar Medical as early as possible in the design process minimizes delays and improves manufacturability. We use our scientific injection molding protocols and DfM to ensure that we produce repeatable, reliable results while minimizing wasted material and time — regardless of design complexity. As part of our DfM process, we evaluate function and performance requirements including flexibility, rigidity, tensile strength, temperature, chemical resistance, regulatory compliance and aesthetics.
Manar Medical provides:
- Seamless tool transfers
- Optimal material selection, including PEEK, Ultem and other medical-grade materials
- Third-party sourcing for components used in overmolded or insert-molded parts and assemblies
- Advanced 3D printing, additive manufacturing, machining and secondary services for prototyping
- In-house tool design
- Process validation
- Precision plastic injection molding
- Complete contract assembly and packaging
- Lot traceability
Quality and Sustainability Run Deep
Quality and sustainability aren’t an afterthought. They are ingrained in everything we do. Manar operates four ISO 9001 facilities, two ISO 13485 certified plants and a white room for medical molding. Our quality experts deliver process validation including — IQ, OQ and PQ — to get early-stage medtech projects to market, ensuring patients have access to novel therapeutics and diagnostics. Additionally, Manar is dedicated to continuous improvement working toward achieving net-zero certification.
Where it
happens
Capabilities
- Prototyping
- Additive manufacturing and 3D printing
- Thermoplastic injection molding
- Gas-assist injection molding
- Fully automated assembly cells
Secondary Operations
- Laser etching
- Ultrasonic and spin welding
- Pad printing
- Kitting
- Final device assembly
- Packaging
Applications
Medical, Dental
and Veterinary Applications
From orthopedics to oximeters, from wearables to wound care, we are poised to meet your plastic injection molding needs — with expertise, collaboration and urgency. We have the knowledge and expertise to provide components and products for:
- Bioprocessing filtration
- Catheter assemblies
- Diagnostics equipment
- Drug delivery systems
- Endoscopic and laparoscopic devices
- Hearing aids
- Neurological surgery instruments
- Ophthalmic devices
- Orthopedic supports and braces
- Patient monitoring
- Pulse oximeters
- Surgical robotic solutions
- Wearable technologies
- And your latest invention
Let’s Connect!
Discuss your project with our application engineers or request a quote.